Eyes, Beak, Comb and Wattle

The steel hen has received the last of the attention she is going to receive for a while, I believe. Last week, I did the following:

• Heated up the end of a quarter-in steel rod in the forge and banged on it with a hammer until it was beak-shaped
• Used an oxy-acetalyne cutting torch to cut out a comb and wattles, then welded them on with same tanks
• Melted holes in the head, found matching bolts, cut them short, inserted them. One later fell out and will have to reattached with more confidence at a future date.
• Got a brief lesson in brazing (that’s when you attach two pieces of metal with brass, or in this case, try to color on some small pieces of flat steel with brass as if it were a paint pen, which is definitely is not) and attempted to use the method to give the new chicken head-parts some additional style and color.
• Had my picture taken with the hen

She’s bigger than my chickens, though not by much. She is quite a bit heavier, though. Any naming suggestions for Her Henness?

Chicken gets a head

This hen is getting quite heavy. Quite top heavy. I spent some time trying to add a small dense weight to her breast so she’d balance, but there were two problems with this plan. One, I didn’t embark on this plan until I’d already gotten her almost completely sealed up with new lower front and lower back pieces. Two, she’s so top heavy that even if I do get her to balance, it will be very tenous. The new plan, then, is to weld on two spikes to the bottom of her feet, once she’s all done. Then I can jam her into the ground and she’ll stand up.

So now she’s got all her parts and a head (she got very hot-headed at one point, which is why I put it in a bucket of water). The head isn’t done – you can’t tell from these pictures, but she does have a suggested beak, comb, and waddle, but needs a longer beak and a second waddle. Also, I want to braze her beak so it’s got a different color from the rest of her. And she may get some treatment. Stay tuned because the hen is due for some more artistic attention in the first week of January.

Shake your tailfeathers

Massive surface area added to the chicken last night. I cut and forged the second wing, the second piece of the middle far back, the last piece of neck, five pieces of tail, the top back and I don’t remember what else. Sadly, Miss Hen is no longer properly balanced and will fall over if two (not one, but two) bricks aren’t weighing down her feet. Hopefully this will change, but she’s getting SO top-heavy that I am losing confidence.

Next week, I plan to fill out her under-tail (aka her “booty butt”) area, and some other nether regions. I also realized I’m not sure how I want to build her head, so I’ll try to figure that out as well.

Forging ahead

Last week, which did not get a blog post, I started creating the external surface of the chicken. Starting with a large rectangle of relatively thin plate steel, I cut out rounded shapes with an Oxyacetalyne cutting torch. Then I heated up small areas of those pieces with a rosebud torch, and banged on them with a hammer to shape them. This proved to be slow and frustrating. The area that the rosebud could heat up was just too small.

This week I tried using a small forge instead (pictured first above). This limits the size of the steel pieces I can use, but that proved to be a worthy sacrifice, because the forge heats up pieces fully and I could shape them more easily. The chicken now has a few additional pieces attached, and four more have been forged and will be attached next week. I also took some time to strengthen the welds at the heel and hip joints; the upper part of the chicken is getting heavy and I don’t want it to collapse. At this moment, the chicken can stand on its own! The balance will go off and on again over time, but hopefully it will end up stable.

Metal chicken

The chicken support structure/skeleton begins. It’s kind of hard to tell, but it’s got a basic body outline, hips, legs, and initial neck.

Mosaic gets its grout

Yesterday, in the second of two classes, I learned how to add grout to my mosaic. Never being one to do things simple, I decided that the fish and the background needed two different colors of grout. It was a bit frustrating to get all of the grout to behave (and involved miles of masking tape) but I admit to being pleased with the result.

The fish is being held hostage by the JCC for the time being, since they plan to display all 10 mosaics produced in the class. When it’s returned to me, I’ll take a proper non-cellphone photo.

A first mosaic

Yesterday I attended the first of two classes at the JCC taught by Connie, a mosaics artist. There was actually very little “class” to the class – she spent less than ten minutes showing us the four or five tools (glass cutters and nippers) and then set us to work drawing our designs on pieces of wood, cutting glass and glueing it. We had just under four hours to complete our cutting and glueing because next week, class 2 of 2, we will have to grout, and the glue has to be dry for that. I stayed a little late finishing my piece (“you’re a fish!”), but I’m quite pleased with out it came out. Connie didn’t bring as many different colors as I wanted, but I was able to get quite a range out of one piece of marbled orangey-yellow glass.

Spider Day Four

Last night I added only a gross (144) squares. That’s because I ran out! I have to buy more steel and make more squares. Also, I did a lot of detail work, becuase after I finished the abdomen I had to patch up some empty spaces on the back and near the spinarrets, and then I had to start the transition to the cephalothorax (front part), which was tedious. I put a lot of extra welds in this area because this small transition ara will have to hold the entire weight of the abdomen.

Here are the pictures.

Spider Day Three

Last night I added another 212 squares to the spider abdomen. This makes for a total of 551 squares. The abdomen is almost complete. Now I will begin creating the cephalothorax…

Click here to see more pictures.
 

Spider Day Two

Last night I added another 170 squares to the spider abdomen. This makes for a total of 339 squares.

Click here to see more pictures.